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Elektroporcelán Louny a.s. - Annual Report 1998


General Director´s Introductory Speech

Dear Shareholders,

Four years ago the joint stock company Elektroporcelán Louny was founded. Although our company has a tradition going back almost sixty years, in December 1998 a new era in its history began based on a modern European concept of management as the path to prosperity.
This concept involves learning to identify customers and their needs. It also means recognising that the greatest resource a company has are its employees. We have also realised how important it is to create a vision for the company and to outline both the tactical and strategic tasks necessary to achieve it. We have also become aware of the fact that the secret of success lies in constantly improving the quality of all our activities, from management to production.
We have decided to use the TQM method. The implementation and assessment of this method should lead to the achievement of the EFQM model.
We must gradually install an information system and new information technology, without which no company of European standard can survive in an increasingly global competitive environment. We must gradually remove the barriers that prevent us from attaining that European standard. We must create the conditions necessary for our prosperity through a programme of innovation involving the gradual introduction of new products on the market.
Our company is, of course, a very sensitive organism which reacts to impulses and changes in the commercial environment in which we operate. Our strategy for the future must be to expand into the global market and to find strategic partners in order to match the results of the leading companies in the field and become one of the best European companies.
The experience of the most successful foreign and Czech firms demonstrates that to achieve success it is vital to build on four basic pillars: the shareholders, the customers, the employees and the commercial environment. The satisfaction of our shareholders depends on the satisfaction of our customers, and our customers will only be satisfied if we have a satisfied and well-motivated workforce. The fact that we are all interdependent means that we must ensure that business has a positive impact on the whole of society, cultural life and the environment. I believe that our strategic decision to convert our company into a modern market-oriented company together with our new management methods will lay the basis for our long-term prosperity within the next three years.

Ing. Milan B ř e z o v s k ý, General Director


Basic economic data development (in thousands of CZK))

 

1994

1995

1996

1997

1998

Production

231 742

262 294

280 816

280 436

291 176

Revenues

256 071

300 493

322 770

344 134

348 726

from: revenues from own products and services

240 059

267 008

287 488

289 448

291 332

Direct export

104 340

120 711

138 354

156 458

166 163

Indirect export 12 617

9 254

9 610

8 383

5 130

Expense deducted tax

257 293

292 754

311 436

336 756

347 377

from: material
energy
wages and salaries
external maintenance
expense

77124
34145
60705
4910
5358
94067
34129
67606
10368
4288
95883
33894
70815
17812
3514

100 835
35 195
70 950
12 186
4 098

101 037
38 189
75 900
9 811
3 197

Profit (loss) before tax

-1 222

7739

11 334

7 378

1 349

Profit (loss) after tax

-4 396

7565

10 439

5 463

1 349

Added value (AV)

120 174

121 442

128 763

122 283

126 742

Number of employees (re-counted value)

838

805

756

729

693

Productivity of labour from revenues from own products (CZK)

276 169

322 403

369 885

385 973

412 763

Prod. of labour from added value (CZK)

143 406

150 860

170 321

167 741

182 889

Total assets

272 366

290 760

308 733

334 429

363 110

from: equity

215 828

223 393

233 832

239 295

240 644

Total inventory

44 130

47 601

53 177

58 458

64 331

Total receivables

45 804

46 977

48 812

45 975

39 438

Investment value

14 522

29 802

36 834

50 206

63 477


Basic economic data development (in thousands of CZK)

Sales of own products
(Mil. CZK)

Profit before tax
(Mil. CZK)

Revenues
(Mil. CZK)

Prod. of labour from sales of own products
(thous. CZK)

Total assets
(Mil. CZK)

Number of employees


Personel policy - Training and education

In line with our ”Personnel Plan”, personnel policy in 1998 focussed on three basic areas: personnel policy itself, motivation and corporate culture. As part of our personnel policy, basic strategic aims were set for all three areas.
In 1998, as in previous years, there was a move to increase the percentage of production workers in proportion to other employees. We also set ourselves the goal of increasing our employees´ motivation using a quality motivation system with the aim of becoming a high quality company with a loyal workforce. In the field of corporate culture our aim was to improve communication within the company by using newly created channels of communication and introducing team work at all levels.
In order to reach our personnel policy goals, several projects were carried out during the year. These included the rationalisation both of the company´s activities and the size of the workforce and a project to eliminate activities not directly connected with our main production programme. The rationalisation project was carried out in the first and second quarters of 1998. In the fourth quarter of 1998 a personnel audit was implemented with the aim of identifying further surpluses in the workforce. The elimination of activities unconnected with the main production programme was supported by a project that was in part carried out in the third and fourth quarters of 1998. The rationalisation of the workforce carried out during 1998 resulted in a reduction of the proportion of administrative staff to workers to 22% compared with 31% in 1997. The total number of employees came to 693. The fluctuation rate grew by 9% on the previous year.
The aim of increasing both the motivation and quality of the workforce was promoted by many personnel activities. Full use was made of trial periods for new staff, company presentation, cooperation with schools, the advertising of job vacancies, careful selection of new staff and psychological and professional testing of our employees. In addition to standard training and education programmes, we focussed in particular on management training, in which we invested a total of 290 thousand CZK. In the fourth quarter of 1998 a comprehensive sociological survey was carried out with the aim of eliminating any communication problems between management and employees. The findings of the survey have been analysed and provide a valuable basis for further projects aimed at ensuring the quality of our workforce.

Fluctuation of employees
(%)

Ratio Admin. staff/Workers
(%)


Business

Stagnation in the Czech economy had a strong impact on demand on the domestic market. Revenue from domestic sales fell by 5% of total turnover. On the other hand, exports, in particular to the countries of the EU, increased.
On the domestic market our company concentrated on maintaining its dominant market share of sales of insulators to the regional energy companies and Czech Railways. On the foreign market we concentrate more on insulators for machinery.
Our company´s marketing activity is directed not only at Europe but also Australia, Asia, Africa and the Americas. We continue to concentrate on companies and multinationals which have a dominant role on particular markets.

Sales development 1994 - 1998

Export sales by markets 1997

Export sales by markets 1998


ČSN EN ISO 9001 Certification

In January 1998 our company entered its third year of operating with a quality control system in accordance with the standards of ČSN EN ISO 9001 and, in addition, with a certificate awarded by TUV CERT. The audit carried out on 18.2.1998 and 22.21998 was also an extension audit. It marked the culmination of the nine-month implementation of the quality control system in the Merklín plant.
The audit confirmed the functioning and effectiveness of the quality control system in accordance with the standards of ČSN EN ISO 9001 in both plants and resulted in the awarding of a new certificate valid until 1999 for both the Louny and the Merklín plant. In preparation for both the audit and the extension audit two basic documents of our quality control system were revised for 1998 - ”Policy on Quality Control” and ”the Aims of Quality Control”. The functioning of the quality control system was assessed during 1998 by the management of the company using internal checks and at the end of the year its functioning and effectiveness were assessed on the basis of an integrated analysis extending to all twenty chapters.
In line with company strategy we set out a system for describing and defining procedures in quality control in accordance with ISO 9000 standards for the year 2000. This system is backed up by the reengineering project which is currently being started. A system for simplifying quality control documentation was also drawn up. We anticipate that the introduction of procedural descriptions will make the quality control system less administratively demanding and more accessible for all our employees. The process is set to culminate with the introduction of the TQM method and a move to the EFQM model.


Economics and finance

In 1998 our joint stock company had a turnover of 286 045 thousand CZK (a growth rate of 101.7%) and a net profit after tax of 1 349 thousand CZK (a growth rate of 24.7%). Turnover fell 28 404 thousand CZK short of our target figure while net profit fell 9 291 thousand CZK short.
The failure to attain our target figure for net profit was caused by stagnant turnover and the high level of our fixed costs. Due to the method of calculation prescribed by the Czech Accounting Standards our net profit was boosted by a 2 294 thousand CZK increase in the value of finished products.
The company was solvent throughout the year and had no overdue liabilities. Liquidity was maintained by restricting costs and through income from the sale of assets. The growth in the level of debt was partly due to our using the whole of our loan for the implementation of two investment projects - ”The expansion of very high tension insulator production” at the Merklín plant and ”The conversion of the heating system” at the Louny plant


Investments and repairs

Investments in 1998 totalled 62.6 million CZK, of which 23.9 million CZK was invested in the Louny plant and 38.7 million CZK in the Merklín plant. Of the money invested in the Merklín plant 12.28 million CZK were covered by our own resources while 26.49 million CZK were covered by an investment loan.
At the Louny plant the conversion of the heating system to gas was completed including the conversion of the technical heat machinery. During the year the old coal-fired boiler was taken out of service because it did not comply with the new stricter regulations on emissions into the atmosphere. By using a new modern heating system with gas infraradiators and local automatic boilers for individual buildings we will reduce heating costs thanks to the low level of heat loss and the sophisticated heat regulation that the new system offers. We obtained a grant from the PHARE fund for the project in 1998 and invested almost 20 million CZK in it. In addition to that project we also completed the construction of a new porter´s lodge and opened a second computerised construction area with the AutoCAD system. We continued to modernise the equipment in the production area for ceramic materials.
The most important investment project at the Merklín plant was the ”Expansion of the machine production of very high tension insulators”. Construction began in 1997 and the project has included an expansion of the preparation of materials, the installation of technical equipment for manual production of very high tension insulators and the installation of a new wagon-chamber furnace manufactured by the Eisenmann company. The investment totals 51.6 million CZK of which 33.4 million CZK was invested in 1998. Another very important investment in 1998 was the ongoing modernisation of the heating system at the plant. This investment project, which was started in 1995, will lead to reduced energy costs. Since the project began 12.9 million CZK has been invested in it, of which 4 million CZK was invested in 1998.
A total of 28 million CZK was expended on repairs and maintenance in 1998, of which 17.7 million CZK was spent at the Louny plant and 10.3 at Merklín. The share of expenditure on repairs carried out by external firms came to about 35%. At the Louny plant repairs on the roofs and skylights of the production halls came to 3.2 million CZK. The main item of expense is repairs to machines and production equipment ranging from everyday repairs and preventative inspections to general overhauls.
Among the most important items of expense at the Merklín plant were the general overhaul of the filter presses, repairs to the furnace wagons of the tunnel furnace and Bickley wagon-chamber furnace and a general overhaul of the Ritter 800 vertical vacuum press.

Investment development 1994 - 1998 (Mil. CZK)

Ext. maintenance develop. 1994 - 1998 (Mil. CZK)


The Environment

Elektroporcelán Louny a.s. pays constant attention to dealing with environmental problems as can be seen from the amount of financial resources we have invested in that area. In 1998 we invested 24 million CZK while operating costs included 1.6 million CZK spent on ensuring that we met environmental requirements.
At the Louny plant the largest environmental project of 1998 was the completion of the conversion to gas heating throughout the site and the shutting down of the obsolescent fossil fuel boiler which was both unecological and uneconomical. That led to a reduction of year’s emissions into the atmosphere of about 210 tonnes of pollutants and to the elimination of the outdoor fuel store and a resulting reduction in dust levels in the area. At the Merklín plant the decentralisation and conversion to gas of the heating system also continued, and the process should be completed, together with the elimination of the old boiler, during 1999. The conversion to gas is not only an environmental measure but will also lead to financial savings on heating. Our constant care for the environment is also demonstrated by the ongoing measuring of all the newly installed gas-powered equipment in operation.
Our company also pays constant attention to waste recycling and the re-use of waste as a raw material. At present our company complies with all the required limits on the emission of pollutants into the atmosphere and the release of waste water.


Company structure

Orgsch97.gif (19346 bytes)

 


Company Bodies on 31. 12. 1998

On 11. 6. 1998 the General Meeting approved the new composition of the Company Bodies. The extraordinary General Meeting of 30.10.1998 confirmed their new composition.

On 20. 11. 1998 Ing.Jaroslav Turek resigned from his position as a member and Vice-Chairman of the Board.
On 26. 11. 1998 Ing. Milan Březovský was co-opted as a member of the Board and elected to the position of Vice-Chairman of the Board.

Board of Directors

S E H N A L  Pavel
B Ř E Z O V S K Ý  Milan
O U Ř E D N Í K  Zdeněk
P Ř E Č K O V Á  Ivona
Š I M A N  Josef
chairman
vice-chairman

member
member
member

Supervisory Board

B E N E Š  Václav
G A L G O N E K   Karel
T V R Z N Í K  Karel
R I E D L O V Á  Jaroslava
Š K I V R A  Eduard
chairman
vice-chairman
member
member
member

Profit and loss account (in thousands of CZK)

 

1994

1995

1996

1997

1998

Production and revenues

248 114

276 669

295 551

297 391

307 283

from: revenues from own products, services and merchandise

240 671

267 193

287 488

289 448

291 332

change in inventory of own production

2 296

516

2 859

2 884

8 614

capitalisation

5 147

8 960

5 204

5 059

7 337

Production consumption and cost of goods sold

127 940

155 227

166 788

175 108

180 541

+ Added value

120 174

121 442

128 763

122 283

126 742

Personnel expenses

85 764

93 705

98 231

99 163

105 128

Depreciation of intangible and tangible fixed assets

16 489

16 875

18 377

18 851

18 655

Accounting for reserves, adjustments and accruals to operating revenues

0

11 930

8 508

13 117

8 780

Additions to reserves, adjustments and accruals to operating expenses

10 899

11 623

10 876

8 137

11 131

Other operating revenues

4 491

6 557

14 421

17 741

13 860

Other operating expenses

3 493

5 930

9 503

21 657

9 284

*Operating profit (loss)

8 020

11 796

14 705

5 333

5 184

Accounting for reserves and adjustments to financial revenues

0

404

904

82

4 763

Additions to reserves and adjustments to financial expenses

660

888

145

4 461

107

Other financial revenues

3 285

2 760

1 933

8 366

12 097

Other financial expenses

11 633

7 099

7 930

9 361

20 172

*Profit (loss) from financial operations together with income tax on ordinary income

-9 008

-4 823

-5 238

-5 374

-3 419

**Ordinary income

-988

6 973

9 467

-41

1 765

Extraordinary revenues

181

730

1 453

7 436

856

Extraordinary expenses

3 589

138

481

1 932

1 272

*Extraordinary income

-3 408

592

972

5 504

-416

***Profit (loss) of current accounting period

-4 396

7 565

10 439

5 463

1 349


Balance Sheet (in thousands of CZK)

 

1994

1995

1996

1997

1998

TOTAL ASSETS

272 366

290 760

308 733

334 429

363 110

Receivables for subscriptions

0

0

0

0

0

Fixed assets

169 131

184 224

197 895

215 233

248 191

- intangible fixed assets

207

553

867

2 511

1 973

- tangible fixed assets

164 042

178 576

191 998

207 741

246 218

- financial investments

4 882

5 095

5 030

4 981

0

from: shares and ownership interests with controlling influence in enterprises

0

0

0

0

0

Current assets

102 481

104 964

109 985

113 898

114 616

- inventory

44 130

47 601

53 177

58 458

64 331

- long-term receivables

141

600

364

266

212

- short-term receivables

45 663

46 377

48 448

45 709

39 226

- financial assets

12 547

10 386

7 996

9 465

10 847

Other assets

754

1 572

853

5 298

303

 

 

1994

1995

1996

1997

1998

TOTAL LIABILITIES

272 366

290 760

308 733

334 429

363 110

Equity

215 828

223 393

233 832

239 295

240 644

- registered capital

200 661

200 661

200 661

200 661

200 661

- capital funds

0

0

0

0

0

- funds created from net profit

19 563

19 563

19 941

20 463

20 736

- profit (loss) of previous years

0

-4 396

2 791

12 708

17 898

- profit (loss) of current period

-4 396

7 565

10 439

5 463

1 349

Non - own capital

52 442

62 472

63 887

90 572

117 182

- reserves

1 719

4 449

5 936

6 755

107

- long-term payables

0

0

0

0

0

- short-term payables

10 723

12 021

16 423

19 308

13 919

- bank loans

40 000

46 002

41 528

64 509

103 156

from: long-term bank loans

0

0

0

18 160

60 650

Other liabilities

4 096

4 895

11 014

4 562

5 284


Auditor´s report to the shareholders of Elektroporcelán Louny a.s.

We have reviewed the information included in the 1998 annual report of Elektroporcelán Louny a.s. The scope of our review was limited to confirmation as to whether the information included in the annual report was consistent with the financial statements.

On 30th April 1999, we issued the following auditor’s report on the Company’s statutory financial statements:

”We have audited the accompanying financial statements of Elektroporcelán Louny a.s. for the year ended 31st December 1998. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audit.

We conducted our audit in accordance with the Act on Auditors and the Chamber of Auditors of the Czech Republic and the auditing standards of the Chamber of Auditors of the Czech Republic. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.

In our opinion, the financial statements present fairly, in all material respects, the assets, liabilities and equity of Elektroporcelán Louny a.s. as of 31st December 1998 and the results of its operations for the year then ended in accordance with the Act on Accounting and relevant legislation of the Czech Republic.”

Jablonec nad Nisou 19th May 1999
KPMG Česká republika Audit, spol. s r. o.
Licence number 71

Ondřej Duda
Licence number 12


A Report from the Supervisory Board of Joint Stock Company Elektroporcelán Louny for 1998

The Supervisory Board functioned in accordance with the company regulations of Elektroporcelán Louny a.s. and consisted of the following five members: Ing. Václav Beneš (Chairman of the Supervisory Board), Ing. Jaroslava Riedlová, Ing. Karel Galgonek, Eduard Škivra and Ing. Karel Tvrzník.
At its meetings the Supervisory Board examined the company´s finances, its commercial and manufacturing activity, its personnel policy and its assets.
One of the main duties of the Supervisory Board is to monitor the performance of the Board of Directors and the carrying out of the company´s commercial activities and to ascertain whether those activities are carried out in accordance with legal requirements and the regulations and directives of the General Meeting and whether the accounting records are kept accurately. To the knowledge of the Supervisory Board there is no reason to believe that either legal requirements or the regulations of Elektroporcelán Louny have been breached in any way. Moreover, the unqualified recommendation of the auditor that the annual statement of accounts be approved testifies to the fact that the company´s accounts and stated results comply with currently valid regulations and laws.
The Supervisory Board discussed the finances of Elektroporcelán Louny a.s. for 1998 and examined the annual statement of accounts and the auditor´s report on the verification of the accounting system, the annual statement of accounts and the proposal for the distribution of profit. The Supervisory Board recommends that the annual statement of accounts and the proposal for the distribution of profit be approved. The Supervisory Board recommends that of the total net profit for 1998 of 1,349,220.89 CZK, 67,461.04 CZK be allocated to the reserve fund and the remaining 1,281,759.85 CZK be left as undistributed profit.