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Elektroporcelán Louny a.s. - Annual Report 1998
General Director´s Introductory Speech
Dear Shareholders,
Four years ago the joint stock company Elektroporcelán Louny was founded. Although our
company has a tradition going back almost sixty years, in December 1998 a new era in its
history began based on a modern European concept of management as the path to prosperity.
This concept involves learning to identify customers and their needs. It also means
recognising that the greatest resource a company has are its employees. We have also
realised how important it is to create a vision for the company and to outline both the
tactical and strategic tasks necessary to achieve it. We have also become aware of the
fact that the secret of success lies in constantly improving the quality of all our
activities, from management to production.
We have decided to use the TQM method. The implementation and assessment of this method
should lead to the achievement of the EFQM model.
We must gradually install an information system and new information technology, without
which no company of European standard can survive in an increasingly global competitive
environment. We must gradually remove the barriers that prevent us from attaining that
European standard. We must create the conditions necessary for our prosperity through a
programme of innovation involving the gradual introduction of new products on the market.
Our company is, of course, a very sensitive organism which reacts to impulses and changes
in the commercial environment in which we operate. Our strategy for the future must be to
expand into the global market and to find strategic partners in order to match the results
of the leading companies in the field and become one of the best European companies.
The experience of the most successful foreign and Czech firms demonstrates that to achieve
success it is vital to build on four basic pillars: the shareholders, the customers, the
employees and the commercial environment. The satisfaction of our shareholders depends on
the satisfaction of our customers, and our customers will only be satisfied if we have a
satisfied and well-motivated workforce. The fact that we are all interdependent means that
we must ensure that business has a positive impact on the whole of society, cultural life
and the environment. I believe that our strategic decision to convert our company into a
modern market-oriented company together with our new management methods will lay the basis
for our long-term prosperity within the next three years.
Ing. Milan B ř e z o v s k ý, General Director
Basic economic data development (in thousands of CZK))
1994 |
1995 |
1996 |
1997 |
1998 |
|
Production | 231 742 |
262 294 |
280 816 |
280 436 |
291 176 |
Revenues | 256 071 |
300 493 |
322 770 |
344 134 |
348 726 |
from: revenues from own products and services |
240 059 |
267 008 |
287 488 |
289 448 |
291 332 |
Direct export | 104 340 |
120 711 |
138 354 |
156 458 |
166 163 |
Indirect export | 12 617 | 9 254 |
9 610 | 8 383 |
5 130 |
Expense deducted tax | 257 293 |
292 754 |
311 436 |
336 756 |
347 377 |
from: material |
77124 34145 60705 4910 5358 |
94067 34129 67606 10368 4288 |
95883 33894 70815 17812 3514 |
100
835 |
101
037 |
Profit (loss) before tax | -1 222 |
7739 |
11 334 |
7 378 |
1 349 |
Profit (loss) after tax | -4 396 |
7565 |
10 439 |
5 463 |
1 349 |
Added value (AV) | 120 174 |
121 442 |
128 763 |
122 283 |
126 742 |
Number of employees (re-counted value) | 838 |
805 |
756 |
729 |
693 |
Productivity of labour from revenues from own products (CZK) | 276 169 |
322 403 |
369 885 |
385 973 |
412 763 |
Prod. of labour from added value (CZK) | 143 406 |
150 860 |
170 321 |
167 741 |
182 889 |
Total assets | 272 366 |
290 760 |
308 733 |
334 429 |
363 110 |
from: equity | 215 828 |
223 393 |
233 832 |
239 295 |
240 644 |
Total inventory | 44 130 |
47 601 |
53 177 |
58 458 |
64 331 |
Total receivables | 45 804 |
46 977 |
48 812 |
45 975 |
39 438 |
Investment value | 14 522 |
29 802 |
36 834 |
50 206 |
63 477 |
Basic economic data development (in thousands of CZK)
Sales of own products |
Profit before tax |
Revenues |
Prod. of labour from sales of own products |
Total assets |
Number of employees |
Personel policy - Training and education
In line with our ”Personnel
Plan”, personnel policy in 1998 focussed on three basic areas: personnel policy itself,
motivation and corporate culture. As part of our personnel policy, basic strategic aims
were set for all three areas.
In 1998, as in previous years, there was a move to increase the percentage of production
workers in proportion to other employees. We also set ourselves the goal of increasing our
employees´ motivation using a quality motivation system with the aim of becoming a high
quality company with a loyal workforce. In the field of corporate culture our aim was to
improve communication within the company by using newly created channels of communication
and introducing team work at all levels.
In order to reach our personnel policy goals, several projects were carried out during the
year. These included the rationalisation both of the company´s activities and the size of
the workforce and a project to eliminate activities not directly connected with our main
production programme. The rationalisation project was carried out in the first and second
quarters of 1998. In the fourth quarter of 1998 a personnel audit was implemented with the
aim of identifying further surpluses in the workforce. The elimination of activities
unconnected with the main production programme was supported by a project that was in part
carried out in the third and fourth quarters of 1998. The rationalisation of the workforce
carried out during 1998 resulted in a reduction of the proportion of administrative staff
to workers to 22% compared with 31% in 1997. The total number of employees came to 693.
The fluctuation rate grew by 9% on the previous year.
The aim of increasing both the motivation and quality of the workforce was promoted by
many personnel activities. Full use was made of trial periods for new staff, company
presentation, cooperation with schools, the advertising of job vacancies, careful
selection of new staff and psychological and professional testing of our employees. In
addition to standard training and education programmes, we focussed in particular on
management training, in which we invested a total of 290 thousand CZK. In the fourth
quarter of 1998 a comprehensive sociological survey was carried out with the aim of
eliminating any communication problems between management and employees. The findings of
the survey have been analysed and provide a valuable basis for further projects aimed at
ensuring the quality of our workforce.
Fluctuation of employees |
Ratio Admin. staff/Workers |
Stagnation in the Czech
economy had a strong impact on demand on the domestic market. Revenue from domestic sales
fell by 5% of total turnover. On the other hand, exports, in particular to the countries
of the EU, increased.
On the domestic market our company concentrated on maintaining its dominant market share
of sales of insulators to the regional energy companies and Czech Railways. On the foreign
market we concentrate more on insulators for machinery.
Our company´s marketing activity is directed not only at Europe but also Australia, Asia,
Africa and the Americas. We continue to concentrate on companies and multinationals which
have a dominant role on particular markets.
Sales development 1994 - 1998 |
|
Export sales by markets 1997 |
Export sales by markets 1998 |
In January 1998 our company
entered its third year of operating with a quality control system in accordance with the
standards of ČSN EN ISO 9001 and, in addition, with a certificate awarded by TUV CERT.
The audit carried out on 18.2.1998 and 22.21998 was also an extension audit. It marked the
culmination of the nine-month implementation of the quality control system in the Merklín
plant.
The audit confirmed the functioning and effectiveness of the quality control system in
accordance with the standards of ČSN EN ISO 9001 in both plants and resulted in the
awarding of a new certificate valid until 1999 for both the Louny and the Merklín plant.
In preparation for both the audit and the extension audit two basic documents of our
quality control system were revised for 1998 - ”Policy on Quality Control” and ”the
Aims of Quality Control”. The functioning of the quality control system was assessed
during 1998 by the management of the company using internal checks and at the end of the
year its functioning and effectiveness were assessed on the basis of an integrated
analysis extending to all twenty chapters.
In line with company strategy we set out a system for describing and defining procedures
in quality control in accordance with ISO 9000 standards for the year 2000. This system is
backed up by the reengineering project which is currently being started. A system for
simplifying quality control documentation was also drawn up. We anticipate that the
introduction of procedural descriptions will make the quality control system less
administratively demanding and more accessible for all our employees. The process is set
to culminate with the introduction of the TQM method and a move to the EFQM model.
In 1998 our joint stock company had a turnover of 286
045 thousand CZK (a growth rate of 101.7%) and a net profit after tax of 1 349 thousand
CZK (a growth rate of 24.7%). Turnover fell 28 404 thousand CZK short of our target figure
while net profit fell 9 291 thousand CZK short.
The failure to attain our target figure for net profit was caused by stagnant turnover and
the high level of our fixed costs. Due to the method of calculation prescribed by the
Czech Accounting Standards our net profit was boosted by a 2 294 thousand CZK increase in
the value of finished products.
The company was solvent throughout the year and had no overdue liabilities. Liquidity was
maintained by restricting costs and through income from the sale of assets. The growth in
the level of debt was partly due to our using the whole of our loan for the implementation
of two investment projects - ”The expansion of very high tension insulator production”
at the Merklín plant and ”The conversion of the heating system” at the Louny plant
Investments in 1998 totalled 62.6 million CZK, of which
23.9 million CZK was invested in the Louny plant and 38.7 million CZK in the Merklín
plant. Of the money invested in the Merklín plant 12.28 million CZK were covered by our
own resources while 26.49 million CZK were covered by an investment loan.
At the Louny plant the conversion of the heating system to gas was completed including the
conversion of the technical heat machinery. During the year the old coal-fired boiler was
taken out of service because it did not comply with the new stricter regulations on
emissions into the atmosphere. By using a new modern heating system with gas
infraradiators and local automatic boilers for individual buildings we will reduce heating
costs thanks to the low level of heat loss and the sophisticated heat regulation that the
new system offers. We obtained a grant from the PHARE fund for the project in 1998 and
invested almost 20 million CZK in it. In addition to that project we also completed the
construction of a new porter´s lodge and opened a second computerised construction area
with the AutoCAD system. We continued to modernise the equipment in the production area
for ceramic materials.
The most important investment project at the Merklín plant was the ”Expansion of the
machine production of very high tension insulators”. Construction began in 1997 and the
project has included an expansion of the preparation of materials, the installation of
technical equipment for manual production of very high tension insulators and the
installation of a new wagon-chamber furnace manufactured by the Eisenmann company. The
investment totals 51.6 million CZK of which 33.4 million CZK was invested in 1998. Another
very important investment in 1998 was the ongoing modernisation of the heating system at
the plant. This investment project, which was started in 1995, will lead to reduced energy
costs. Since the project began 12.9 million CZK has been invested in it, of which 4
million CZK was invested in 1998.
A total of 28 million CZK was expended on repairs and maintenance in 1998, of which 17.7
million CZK was spent at the Louny plant and 10.3 at Merklín. The share of expenditure on
repairs carried out by external firms came to about 35%. At the Louny plant repairs on the
roofs and skylights of the production halls came to 3.2 million CZK. The main item of
expense is repairs to machines and production equipment ranging from everyday repairs and
preventative inspections to general overhauls.
Among the most important items of expense at the Merklín plant were the general overhaul
of the filter presses, repairs to the furnace wagons of the tunnel furnace and Bickley
wagon-chamber furnace and a general overhaul of the Ritter 800 vertical vacuum press.
Investment development 1994 - 1998 (Mil. CZK) |
Ext. maintenance develop. 1994 - 1998 (Mil. CZK) |
Elektroporcelán Louny a.s. pays constant attention to dealing with
environmental problems as can be seen from the amount of financial resources we have
invested in that area. In 1998 we invested 24 million CZK while operating costs included
1.6 million CZK spent on ensuring that we met environmental requirements.
At the Louny plant the largest environmental project of 1998 was the completion of the
conversion to gas heating throughout the site and the shutting down of the obsolescent
fossil fuel boiler which was both unecological and uneconomical. That led to a reduction
of year’s emissions into the atmosphere of about 210 tonnes of pollutants and to the
elimination of the outdoor fuel store and a resulting reduction in dust levels in the
area. At the Merklín plant the decentralisation and conversion to gas of the heating
system also continued, and the process should be completed, together with the elimination
of the old boiler, during 1999. The conversion to gas is not only an environmental measure
but will also lead to financial savings on heating. Our constant care for the environment
is also demonstrated by the ongoing measuring of all the newly installed gas-powered
equipment in operation.
Our company also pays constant attention to waste recycling and the re-use of waste as a
raw material. At present our company complies with all the required limits on the emission
of pollutants into the atmosphere and the release of waste water.
|
Company Bodies on 31. 12. 1998
On 11. 6. 1998 the General Meeting approved the new composition of the Company Bodies. The extraordinary General Meeting of 30.10.1998 confirmed their new composition.
On 20. 11. 1998 Ing.Jaroslav Turek resigned from his position as a member and
Vice-Chairman of the Board.
On 26. 11. 1998 Ing. Milan Březovský was co-opted as a member of the Board and elected
to the position of Vice-Chairman of the Board.
Board of Directors |
|
S E H N A L Pavel B Ř E Z O V S K Ý Milan O U Ř E D N Í K Zdeněk P Ř E Č K O V Á Ivona Š I M A N Josef |
chairman vice-chairman member member member |
Supervisory Board |
|
B E N E Š Václav G A L G O N E K Karel T V R Z N Í K Karel R I E D L O V Á Jaroslava Š K I V R A Eduard |
chairman vice-chairman member member member |
Profit and loss account (in thousands of CZK)
1994 |
1995 |
1996 |
1997 |
1998 |
|
Production and revenues | 248 114 |
276 669 |
295 551 |
297 391 |
307 283 |
from: revenues from own products, services and merchandise | 240 671 |
267 193 |
287 488 |
289 448 |
291 332 |
change in inventory of own production | 2 296 |
516 |
2 859 |
2 884 |
8 614 |
capitalisation | 5 147 |
8 960 |
5 204 |
5 059 |
7 337 |
Production consumption and cost of goods sold | 127 940 |
155 227 |
166 788 |
175 108 |
180 541 |
+ Added value | 120 174 |
121 442 |
128 763 |
122 283 |
126 742 |
Personnel expenses | 85 764 |
93 705 |
98 231 |
99 163 |
105 128 |
Depreciation of intangible and tangible fixed assets | 16 489 |
16 875 |
18 377 |
18 851 |
18 655 |
Accounting for reserves, adjustments and accruals to operating revenues | 0 |
11 930 |
8 508 |
13 117 |
8 780 |
Additions to reserves, adjustments and accruals to operating expenses | 10 899 |
11 623 |
10 876 |
8 137 |
11 131 |
Other operating revenues | 4 491 |
6 557 |
14 421 |
17 741 |
13 860 |
Other operating expenses | 3 493 |
5 930 |
9 503 |
21 657 |
9 284 |
*Operating profit (loss) | 8 020 |
11 796 |
14 705 |
5 333 |
5 184 |
Accounting for reserves and adjustments to financial revenues | 0 |
404 |
904 |
82 |
4 763 |
Additions to reserves and adjustments to financial expenses | 660 |
888 |
145 |
4 461 |
107 |
Other financial revenues | 3 285 |
2 760 |
1 933 |
8 366 |
12 097 |
Other financial expenses | 11 633 |
7 099 |
7 930 |
9 361 |
20 172 |
*Profit (loss) from financial operations together with income tax on ordinary income | -9 008 |
-4 823 |
-5 238 |
-5 374 |
-3 419 |
**Ordinary income | -988 |
6 973 |
9 467 |
-41 |
1 765 |
Extraordinary revenues | 181 |
730 |
1 453 |
7 436 |
856 |
Extraordinary expenses | 3 589 |
138 |
481 |
1 932 |
1 272 |
*Extraordinary income | -3 408 |
592 |
972 |
5 504 |
-416 |
***Profit (loss) of current accounting period | -4 396 |
7 565 |
10 439 |
5 463 |
1 349 |
Balance Sheet (in thousands of CZK)
1994 |
1995 |
1996 |
1997 |
1998 |
|
TOTAL ASSETS | 272 366 |
290 760 |
308 733 |
334 429 |
363 110 |
Receivables for subscriptions | 0 |
0 |
0 |
0 |
0 |
Fixed assets | 169 131 |
184 224 |
197 895 |
215 233 |
248 191 |
- intangible fixed assets | 207 |
553 |
867 |
2 511 |
1 973 |
- tangible fixed assets | 164 042 |
178 576 |
191 998 |
207 741 |
246 218 |
- financial investments | 4 882 |
5 095 |
5 030 |
4 981 |
0 |
from: shares and ownership interests with controlling influence in enterprises | 0 |
0 |
0 |
0 |
0 |
Current assets | 102 481 |
104 964 |
109 985 |
113 898 |
114 616 |
- inventory | 44 130 |
47 601 |
53 177 |
58 458 |
64 331 |
- long-term receivables | 141 |
600 |
364 |
266 |
212 |
- short-term receivables | 45 663 |
46 377 |
48 448 |
45 709 |
39 226 |
- financial assets | 12 547 |
10 386 |
7 996 |
9 465 |
10 847 |
Other assets | 754 |
1 572 |
853 |
5 298 |
303 |
1994 |
1995 |
1996 |
1997 |
1998 |
|
TOTAL LIABILITIES | 272 366 |
290 760 |
308 733 |
334 429 |
363 110 |
Equity | 215 828 |
223 393 |
233 832 |
239 295 |
240 644 |
- registered capital | 200 661 |
200 661 |
200 661 |
200 661 |
200 661 |
- capital funds | 0 |
0 |
0 |
0 |
0 |
- funds created from net profit | 19 563 |
19 563 |
19 941 |
20 463 |
20 736 |
- profit (loss) of previous years | 0 |
-4 396 |
2 791 |
12 708 |
17 898 |
- profit (loss) of current period | -4 396 |
7 565 |
10 439 |
5 463 |
1 349 |
Non - own capital | 52 442 |
62 472 |
63 887 |
90 572 |
117 182 |
- reserves | 1 719 |
4 449 |
5 936 |
6 755 |
107 |
- long-term payables | 0 |
0 |
0 |
0 |
0 |
- short-term payables | 10 723 |
12 021 |
16 423 |
19 308 |
13 919 |
- bank loans | 40 000 |
46 002 |
41 528 |
64 509 |
103 156 |
from: long-term bank loans | 0 |
0 |
0 |
18 160 |
60 650 |
Other liabilities | 4 096 |
4 895 |
11 014 |
4 562 |
5 284 |
Auditor´s report to the shareholders of Elektroporcelán Louny a.s.
We have reviewed the information included in the 1998 annual report of Elektroporcelán Louny a.s. The scope of our review was limited to confirmation as to whether the information included in the annual report was consistent with the financial statements.
On 30th April 1999, we issued the following auditor’s report on the Company’s statutory financial statements:
”We have audited the accompanying financial statements of Elektroporcelán Louny a.s. for the year ended 31st December 1998. These financial statements are the responsibility of the Company’s management. Our responsibility is to express an opinion on these financial statements based on our audit.
We conducted our audit in accordance with the Act on Auditors and the Chamber of Auditors of the Czech Republic and the auditing standards of the Chamber of Auditors of the Czech Republic. Those standards require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements. An audit also includes assessing the accounting principles used and significant estimates made by management, as well as evaluating the overall financial statement presentation. We believe that our audit provides a reasonable basis for our opinion.
In our opinion, the financial statements present fairly, in all material respects, the assets, liabilities and equity of Elektroporcelán Louny a.s. as of 31st December 1998 and the results of its operations for the year then ended in accordance with the Act on Accounting and relevant legislation of the Czech Republic.”
Jablonec nad Nisou 19th May
1999
KPMG Česká republika Audit, spol. s r. o.
Licence number 71
Ondřej Duda
Licence number 12
A Report from the Supervisory Board of Joint Stock Company Elektroporcelán Louny for 1998
The Supervisory Board
functioned in accordance with the company regulations of Elektroporcelán Louny a.s. and
consisted of the following five members: Ing. Václav Beneš (Chairman of the Supervisory
Board), Ing. Jaroslava Riedlová, Ing. Karel Galgonek, Eduard Škivra and Ing. Karel
Tvrzník.
At its meetings the Supervisory Board examined the company´s finances, its commercial and
manufacturing activity, its personnel policy and its assets.
One of the main duties of the Supervisory Board is to monitor the performance of the Board
of Directors and the carrying out of the company´s commercial activities and to ascertain
whether those activities are carried out in accordance with legal requirements and the
regulations and directives of the General Meeting and whether the accounting records are
kept accurately. To the knowledge of the Supervisory Board there is no reason to believe
that either legal requirements or the regulations of Elektroporcelán Louny have been
breached in any way. Moreover, the unqualified recommendation of the auditor that the
annual statement of accounts be approved testifies to the fact that the company´s
accounts and stated results comply with currently valid regulations and laws.
The Supervisory Board discussed the finances of Elektroporcelán Louny a.s. for 1998 and
examined the annual statement of accounts and the auditor´s report on the verification of
the accounting system, the annual statement of accounts and the proposal for the
distribution of profit. The Supervisory Board recommends that the annual statement of
accounts and the proposal for the distribution of profit be approved. The Supervisory
Board recommends that of the total net profit for 1998 of 1,349,220.89 CZK, 67,461.04 CZK
be allocated to the reserve fund and the remaining 1,281,759.85 CZK be left as
undistributed profit.